Foods Processed with Ultra-Smart Methods

Paul VanRaden

December 14, 2025

 

Topics

         Definition of Ultra-Processed

         Give us this day our daily bread

         Processed meats

         Cereals and prepared dinners

         Milk and ice cream

Food processing

         RFK, Jr.

         Conclusions

         References

 

The U.S. government announced a plan to investigate and better define ultra-processed foods (UPF), which include processed meats and most sliced breads, both of which I have chosen to eat every day for decades. When testifying to Congress to become the U.S. Secretary of Health and Human Services, Robert F Kennedy, Jr told us that they (UPF) are poison. My nutrition research tries to benefit all people, but mostly poorer people, and I wanted to learn if my diet is poison.  Many nutritionists say we should buy “foods that have only a few pronounceable, recognizable ingredients.” The more I read about food processing, the more wrong the false statements from the Secretary of Health seem. The best article was from authors in Bangladesh and Indonesia who take food even more seriously than I do, and they believe in science much, much more than does RFK, Jr or his boss.

Food gives you the energy and nutrients you need to live a healthy life. The goal of processing is to get nutrients from the farm to you without spoiling and in a form easy to store, easy to prepare, easy to eat, with pleasant flavor, and little waste. For about 30 years, I always place my cereal boxes side by side with their nutrition facts and ingredient lists facing me. Since 2015, each food label says “Trans fat = 0 grams” after the U.S. Food and Drug Administration banned trans-fat as an ingredient in food because it clogged arteries. Some countries banned or limited trans-fat before the U.S. and about 60 countries now do. The bans may have reduced heart attacks and strokes by 6%. Over 20 years, U.S. consumers may have benefited by $140 billion at a cost of $5 billion to food processors. Our government funds skilled scientists to carefully study which ingredients help or hurt us.

Definition of Ultra-Processed

Recent scientific studies of UPF use food categories defined and developed in Brazil and first recommended by the government of Brazil. When I tried to find their 2016 scientific publication, I thought the link must be wrong because the title made little sense: NOVA. The star shines bright. Then, I realized that they define foods as UPF using politics rather than nutrition: “Common attributes of ultra-processed products are hyper-palatability, sophisticated and attractive packaging, multi-media and other aggressive marketing to children and adolescents, health claims, high profitability, and branding and ownership by transnational corporations.” Good taste, packaging, advertising, profit, and ownership do not affect nutrition, your body, or your health but may affect how much you buy or you eat.

Every week I buy peanuts that contain only 1 raw ingredient, but the jar has some ‘bad’ properties that UPF says to avoid such as sophisticated packaging, branding, and transnational corporations. The brand is owned by Aldi, a global grocery store chain with high profits because they keep costs low and sell more food per employee. The packaging has a “Twice as Nice guarantee” saying “item replaced” and “money refunded” if the peanuts are not twice as nice. They are only as nice as other brands, but cost less, so I never ask for a refund. The peanuts might not be fresh, but none will be wasted, because the jar is sealed to prevent tampering and says, “Best if used by March 2028,” almost 2 years from now.

The Brazilian dietary guidelines also mention politics but not nutrition: “Always prefer natural or minimally processed foods and freshly made dishes and meals to ultra-processed products. Their means of production, distribution, marketing, and consumption damage culture, social life, and the environment.” Many families spent hours per day processing their own food until recent decades. More efficient production and distribution systems help the environment and even can bring nutritious, prepared meals or ingredients right to your door any time you choose any time of year. But paying for extra service costs more than making a weekly trip to the grocery store and buying foods that easily store for a long time but take little time to prepare. Processed foods can give you more time to learn about other cultures and to visit friends instead of cooking fresh dishes each time you eat. 

Processed foods include “unpackaged freshly made breads” and “dried salted meats with added preservatives” whereas UPF include all “mass-produced packaged breads” and “breakfast cereals” and “fruit drinks.” A recent estimate was that Americans consume 58% UPF. I consume 57% UPF if pure apple juice with vitamin C added is called UPF, as it seems to be, but only 52% if apple juice is not an ultra-processed food. Processing squeezes the apples, evaporates the extra water, ships the concentrate, and adds the water back, which does not sound ultra. While researching I noticed that apples were on sale and could provide 3.5 more grams of fiber but they are still twice as expensive as juice and provide only 8% instead of 80% of the vitamin C recommended.

Food processing and cooking both help digestion and reduce risks so you can get more nutrients without getting sick from the foods you can afford to buy. For thousands of years many people got most of their calories from bread.  Man should not live by bread alone (Deuteronomy 8:3, Matthew 4:4) but when enriched with vitamins and minerals and some essential amino acids, bread could keep you healthy a long time.

Give us this day our daily bread

My nutrition research goal since 1987 is to buy the most nutrients for the least cost and my food costs less than $3 per day. Two years ago, I switched from whole wheat to 12-grain bread because the calories per dollar were similar, but the 12-grain bread had 3 grams protein per slice whereas whole wheat had only 2 grams. But after rechecking my math, the 12-grain bread was a silly mistake because the 12-grain slices were bigger and cost more per slice. Whole wheat bread beats 12-grain bread on both cost of calories (678 vs. 618 calories per $) and cost of fiber (23 vs. 19 grams per $). For several decades I have not bought white bread because it has < 1 gram of fiber per slice and my diet needs more fiber.

The whole wheat bread in my refrigerator has these ingredients: whole wheat flour, water, brown sugar, wheat gluten, yeast, contains 2% or less of each of the following: salt, soybean oil, cultured wheat flour, dough conditioners, vinegar, monocalcium phosphate, and soy lecithin. Dough conditioners contain one or more of the following: sodium stearoyl lactylate, calcium stearoyl lactylate, mono and diglycerides, calcium peroxide, calcium iodate, datem, enzymes, and ascorbic acid. That lets the baker switch ingredients depending on price or supply without printing new labels when the dough conditioner changes a little. Some bakers replace the dough conditioner emulsifiers listed above with enzymes because those sound better to consumers even if current ingredients are all known to be safe and helpful.

The 12-grain bread had those same ingredients plus 14 more grain products: flax seeds, rye meal, rolled oatmeal, barley flakes, triticale flour, sunflower seeds, hulled millet, Khorasan wheat flour, whole milled yellow corn, whole rye flour, brown rice flour, buckwheat flour, toasted amaranth flour, whole spelt flour (wheat). It also included canola oil and raisin juice concentrate.

The rule about fewer ingredients is not useful. I always prefer buying foods with several vitamins and minerals mixed in, so I do not need to take them separately. Along with durum semolina wheat, my enriched spaghetti includes niacin, ferrous sulfate, thiamin mononitrate, riboflavin, and folic acid as the only added ingredients. Some consumers may not realize that those are just vitamins and minerals that we all need. The 12-grain bread I bought was tastier, but taste does not count in my diet. This week I am back to fewer ingredients and just wheat not by choice, but by slightly lower cost. But man cannot live by bread alone (Matthew 4:4).

Processed meats

One slice of bologna and one hot dog have been in my daily diet since the early 1980s when I moved out of the college dormitory. Bologna has these ingredients listed: mechanically separated chicken, water, corn syrup, modified food starch, pork, contains 2% or less of: potassium lactate, salt, dextrose, sodium phosphates, sodium diacetate, beef, garlic powder, sodium erythorbate, sodium nitrite, spice extractives including onion, and sodium lactate. Hotdogs have these ingredients listed: mechanically separated chicken, pork, water, beef, salt, corn syrup solids, modified corn starch, sodium phosphate, paprika, onion powder, garlic powder, sugar, sodium erythorbate, potassium acetate and diacetate, paprika extract, sodium nitrite, sodium bicarbonate, and propylene glycol.

Beef and pork always require mechanical separation using an electric saw to split the carcass into its left and right halves. Chickens have smaller muscles and bones, so using machines to separate the bones is much more affordable than hiring people to do that repetitive work by hand. Often, the most expensive cuts of meat are sold separately, and the smaller pieces are combined into nuggets, hot dogs, or bologna. If you are rich, you can afford the best cuts of meat. If you are poor, you may still be able to afford the leftover parts that I eat. Foods in my diet are scientifically designed not to spoil quickly. I eat almost 100% and waste almost 0% of the food that I buy, whereas most Americans throw away 30-40% of the foods they buy.

Sodium nitrite is an antioxidant that prevents oxidation and prevents food poisoning (botulism). The following paragraphs are based on a complete scientific review of 84 articles from Shakil et al (2022). They stated: “Regular nitric oxide and nitrite production may help to prevent cardiovascular diseases like hypertension, atherosclerosis, and stroke… An acceptable daily intake (ADI) of 0.07 mg nitrite per kg of body weight was set by… the World Health Organization (WHO)… Usually, 10–15 ppm of residual nitrite is recommended… No evidence has been found to support the connection between cancer risk and processed meats consumption. Only high exposure to nitrites from various sources has been attributed to the elevated risk of health problems”. Cooking hotdogs >130 degrees C can cause harmful nitrosamines, but my hotdogs only get boiled <100 degrees, not grilled, and seem very safe.

Sodium phosphate, sodium erythorbate, potassium acetate and diacetate, sodium bicarbonate, and propylene glycol are all listed as common, safe ingredients by FDA.  “Lactate, sorbate, acetate, and benzoate are some important organic acids that have been widely used as food additives for many years. The rationale for employing organic acids is that they have the potential to lower pH to a level that prevents bacteria from proliferating… The most important impact of sodium lactate in meats is its capability to extend the shelf life... by 1 to 2 weeks or up to 3 or 4 times longer when refrigerated… Sorbate, propionate, and benzoate are commonly recorded as ‘safe additives’ and… prevent the growth of mold in numerous foods.”

         “No single alternative that provides the multi-functions of nitrite in meat products has yet been found. The employment of ‘hurdle technology’ in meat curing is one proposed solution to this issue where low amounts of nitrite are mixed with other ingredients.” So, to keep cured meat from spoiling, processors could add more ingredients, not fewer. “Nitrate is abundant in leafy green vegetables. Vegetables such as celery, lettuce, cress, spinach, rucola, etc., have been found to contain more than 2500 mg nitrate/kg. As nitrate can be reduced to nitrite by several microorganisms, these vegetables can be utilized as a partial or whole alternative to chemical nitrite in meat curing.” If you eat vegetables, your stomach may convert the nitrate into nitrite anyway, but without the benefit of reducing spoiling or extending shelf life.

“Treatment with high pressure (100–800 MPa) is used uniformly to meat products at moderate temperature (less than 45 °C) as an anti-microbial process with the purpose of extending the shelf life… The cell membrane of microorganisms is most vulnerable to pressure damage.” This pressure post-processing is now being used for many meat products that previously were difficult to store. Fewer additives may be needed when pressure treatment is used, leading to even fewer food recalls.

Food recalls happen more often for fresh products than for processed foods. Cucumbers, onions in hamburgers, liverwurst, and chocolate bars with mushrooms each had major recalls in 2024. Very few people die directly from contaminated foods, but a few thousand of the 300 million Americans may get sick each year. One source listed the 19 biggest single recalls by food volume being peanuts, ice cream, peanut butter, ground turkey, chicken, chicken and turkey, frozen hamburgers, pot pies, cookie dough, frozen chicken nuggets, cereal, eggs, salad, salad, humus, flour, cantaloupes, frozen vegetables, and pasta salad. Large recalls of UPF are rare.

Joey Chestnut has won many hotdog eating contests by eating about 70 hotdogs and white bread buns in 12 minutes without getting sick. I would not recommend eating so many, but he did for about 20 years including this year and still seems healthy, so processed meats for sure are not poison. Even very large doses can be ok.

Cereals and prepared dinners

The cereals that I buy have simple ingredient lists such as whole grain wheat, raisins, wheat bran, sugar, molasses, salt, and barley malt extract. The shredded wheat includes tocopherols (vitamin E) to maintain freshness and the oat circles have calcium carbonate for thickening and trisodium phosphate to stabilize the pH or to help the ingredients blend. The 6 or 7 added vitamins and minerals added to each cereal are listed separately after the ingredients which speeds viewing at the grocery store. Cereals in a box can be very healthy choices, and not all be described as UPF or poison.

The macaroni and cheese package lists vitamins and minerals twice: once in the enriched macaroni ingredients and once in the enriched wheat flour added. The cheese seasoning package has 13 ingredients: dairy solids, whey, salt, modified corn starch, natural flavors, contains 2% or less of: annatto extract added for color, soybean oil to reduce dusting, cheddar cheese powder made of pasteurized milk, cheese culture, salt, enzymes, sodium phosphate, and silicon dioxin to reduce caking. The added explanations help show that extra ingredients improve the processing and improve the food you eat. The prepared dinner is called UPF, but all its ingredients are safe, much cheaper, and keep much longer than if they tried to include fresh cheese.

My pasta sauce has these ingredients: tomato paste, water, diced tomatoes, tomato juice, citric acid, calcium chloride, sugar, contains 2% or less of beef, beef stock, soybean oil, salt, garlic, onion powder, yeast extract, parsley flakes, and spices. Again, citric acid and calcium chloride are common food ingredients with no known harm when added to preserve or change the firmness of foods. My pasta sauce is called UPF but is mainly just 1 preserved vegetable (tomato) with flavors added. I do not plan to grow and process and preserve my own tomatoes like my family did when I was 12. Our tomatoes were kind of plain and would not have sold well. I may stop buying pasta sauce because its calories are the most expensive food I buy.

Milk and ice cream

The whole milk that I buy has 2 ingredients: milk and vitamin D. Processors first test the milk from every farm every day to make sure it contains no antibiotics and they pay more for healthier milk as measured by low somatic cell counts. Processing plants then remove a little of the butterfat since cows now make milk averaging about 4.7% fat but the standard milk you buy is 3.5%. Processors then homogenize the milk to keep the cream dispersed instead of always rising to the top and then pasteurize it, raising the temperature very briefly, and then refrigerate the milk again.

Pasteurization kills germs that could make the milk spoil or make you ill but that is way too much processing for RFK, Jr who also promotes drinking unprocessed, raw milk. Research at the Centers for Disease Control and FDA “shows that people are 800 times more likely to become infected drinking raw milk rather than pasteurized milk.” The Secretary of Health does not mind if you or he gets sick. In the 1960s and 1970s, my family pasteurized the milk we drank from our own cows but did not homogenize it. Our family of 2 parents and 6 kids often had 2 gallons (3.8 liters each) in our refrigerator and let the cream rise to the top. Then we dipped the cream from one gallon into the other so some of us (mostly the girls) could choose skim milk, and some of us (mostly the boys) could choose 7% butterfat milk, or we would make ice cream.

         The ice cream I buy has ingredients: skim milk, cream, sugar, corn syrup, pecan pieces roasted in cottonseed oil, butter, and salt, whey, contains 1% or less of natural flavors, locust bean gum, guar gum, carrageenan, annatto (color), and caramel (color). All of those are normal, safe ingredients. Ice cream is almost as affordable per calorie as whole milk simply because of its higher nutrient density. Whole milk from the cow includes about 85% water and thus costs more to ship to me, analogous to drinking orange juice from concentrate instead of hauling the orange juice or the oranges from the tree to you. Ice cream is mostly made of nature’s most prefect food but processed by freezing a liquid into a solid while stirring in small air pockets for a soft, creamy texture.

Food processing

Does UPF mean anything useful? The whole idea sounds useless to me.

Animal scientists know precisely how much processing is too much or too little by directly measuring how many nutrients get digested. Fiber length and not just fiber quantity affects how often ruminants such as cows will chew their cud, which helps their digestion. My parents sometimes told us kids to slow down and chew our food, but our cooked food requires much less chewing than raw hay does to use all the nutrients it contains. Cows ultra-process their feed by regurgitating it and chewing their cud 8 or more hours per day.

Pig nutrition is more like human nutrition for answering questions that human nutritionists do not understand or have not thought about. For example, this 2020 study from Iowa State University measured how processing methods and particle size affect digestion for pigs eating a diet of 97% whole wheat including only 3% vitamins + minerals + salt for 11 consecutive days. Younger pigs benefited from smaller particle sizes, just as human baby food is ultra-processed because babies do not have teeth to chew their food. If particle sizes were too large, pigs digested 10% fewer of the nutrients.

If you eat uncooked wheat berries (kernels) instead of bread, as some human nutritionists and the government of Brazil recommend, you will digest only about 70-85% of the nutrients and waste about 20% of the wheat’s value. Soaking them overnite could help digestion or reduce cooking time but that is more work. Avoiding starvation is a good reason why humans eat processed bread instead of raw wheat and have cooked their raw food for thousands of years.

Human diets should have some fiber, some protein, vitamins, and minerals, and each food package reports how much they contain. Any number of safe ingredients can be mixed and still be safe, unless they chemically interact. Some nutritionists complain that UPF are so tasty that they are addictive, but that seems separate from any issue about processing. That is like blaming Colonel Sanders that his secret blend of 14 herbs and spices makes KFC too tasty. Shame on him. I could buy chicken and cook it with or without spices, but hot dogs and bologna are cheaper, easier to prepare and to serve at home, and they keep longer, so I waste nothing.

RFK, Jr.

Robert F. Kennedy, Jr. showed in 2014 that he wants totally unprocessed food even if he does not eat it. He found a road-killed bear, put it in the trunk of his car, went to a fancy dinner, decided not to butcher the bear, and dumped it in New York City’s Central Park and wasted other people’s time in trying to solve the mystery. He has no direct training in health and was a long-time illegal drug user. In 2010, doctors found a tapeworm in his brain, which is a rare condition in the U.S., probably because he ate uncooked meat or roadkill. RFK, Jr has helped improve laws and win court cases to protect the environment and prevent pollution, but his conspiracy theories such as UPF seem more like a wild goose chase at best, or a dead bear hunt at worst.

In 2024, RFK, Jr. ran as a Democratic candidate for U.S. president, then as an independent and asked both Kamala Harris and Donald Trump for a high federal job in exchange for endorsing either of them. Getting his 1% or 2% of the votes could have changed the election result. Previously he had called Trump a "terrible human being", a "discredit to democracy", and "probably a sociopath" but then endorsed Trump to receive a job that he was not qualified for. Many of RFK, Jr’s own family agree that he is now destroying the U.S. government’s health system while he also helps destroy the environment by ignoring global warming and climate science. A few people can make a living just from their name, but while doing that, RFK, Jr. is damaging the good image his father had.

Conclusions

I was addicted to 12-grain bread and had a 1-loaf-per-week habit this past year. But after recalculating its cost per gram of fiber and cost per calorie, I returned to 1-grain whole wheat bread this week. I miss the taste of ultra-processed 12-grain bread but feel better now that I only support the wheat farmers and not those growers of less efficient grains. Some modern food has so many tasty ingredients that you can eat too much. Whether 12-grain or 1-grain, I always limit myself to 2 slices of bread, 1 slice of bologna, 1 cooked hotdog, and 1 serving of ice cream every day.

Instead of following gut instinct or your taste buds, you can study science to understand nutrition better. Eating too many or too few calories or too much sugar or junk food can cause poor health. Advanced science has made processed foods very safe, affordable, nutritious, and convenient. Food processing helps us feed the world and may be the greatest thing since sliced bread.

Return to Human Nutrition for the Hungry 

References

What Are Ultra-Processed Foods?

RFK Jr. Says Ultra-Processed Foods are 'Poison'

HHS, FDA and USDA Address the Health Risks of Ultra-Processed Foods | USDA

Ultraprocessed Foods and the Risk of Cognitive Impairment and Dementia in Older US Adults: 2013–2020 Health and Retirement Study

Ultra-processed food consumption and risk of dementia and Alzheimer's disease: The Framingham Heart Study - ScienceDirect

U.S. Food and Drug Administration. 2015. The FDA takes step to remove artificial trans fats in processed foods. U.S. Department of Health and Human Services, U.S. Food and Drug Administration, FDA News Release, June 16.

Trans Fat: What It Is and Why It’s Harmful

Trans fat regulation - Wikipedia

Trans Fat Bans Linked to Reduction in Heart Attack and Stroke - 2017

Trans Fat Nearly Eliminated From All U.S. Food - NYC Food Policy Center

Replacing Emulsifiers With Enzymes for Clean Label, Cost‑Effective Dough Improvement

Mechanically Separated Poultry – American Meat Association

What Is Mechanically Separated Chicken? - Chef's Resource

Nitrites in Cured Meats, Health Risk Issues, Alternatives to Nitrites: A Review - PMC

HPP for Cooked Meats: Revolutionizing Food Quality and Safety - Hiperbaric

Joey Chestnut - Wikipedia

RFK Jr. isn't making raw milk advocates happy | Food Safety News

Food Recalls in 2024: Revealing the Statistics - FSNS

RFK Jr. confesses he left a dead bear in Central Park 10 years ago : NPR

Robert F. Kennedy Jr. - Wikipedia

Fellow Kennedys call on RFK Jr. to resign as health secretary - POLITICO

Effects of grinding method and particle size of wheat grain on energy and nutrient digestibility in growing and finishing pigs - PMC

Can You Survive on Bread and Water Alone? - Biology Insights