Foods Processed with Ultra-Smart Methods

Paul VanRaden

December 14, 2025

 

The U.S. government announced a plan to investigate and better define ultra-processed foods (UPF), which include processed meats and most sliced breads, both of which have I eaten every day for decades. When testifying to Congress to become the U.S. Secretary of Health and Human Services, Robert F Kennedy, Jr told us that they (UPF) are poison. My nutrition research tries to benefit all people, but mostly poorer people, and I wanted to learn if my diet is poison.  Many nutritionists say we should buy “foods that have only a few pronounceable, recognizable ingredients.” The more I read about food processing, the more wrong the false statements from the Secretary of Health seem. The best article was from authors in Bangladesh and Indonesia who take food even more seriously than I do, and they believe in science much more than does RFK, Jr.

Food gives you the energy and nutrients you need to live a healthy life. The goal of processing is to get nutrients from the farm to you without spoiling and in a form easy to store, easy to prepare, easy to eat, with pleasant flavor, and little waste. For about 30 years, I always position my cereal boxes side by side with their nutrition facts and ingredient lists facing me. Since 2015, each label says “Trans fat = 0 grams” after the U.S. Food and Drug Administration banned trans-fat as an ingredient in food because it clogged arteries. Some countries banned or limited trans-fat before the U.S. and about 60 countries now do. The bans may have reduced heart attacks and strokes by 6%. Over 20 years, U.S. consumers may benefit by $140 billion at cost of $5 billion to food processors. Scientists carefully study which ingredients help or hurt us.

Give us this day our daily bread

My nutrition research goal is to get the most value per dollar of food. Two years ago I switched from whole wheat to 12-grain bread because the calories per dollar were similar, but the 12-grain bread had 3 grams protein per slice whereas whole wheat had only 2 grams. But after rechecking my math, the 12-grain bread was a silly mistake because the 12-grain slices were bigger and cost more per slice. Whole wheat bread beats 12-grain bread on both calorie cost (678 vs. 618 calories/$) and fiber cost (23 vs. 19 grams/$). For several decades I have not bought white bread because it has < 1 gram of fiber per slice and my diet needs more fiber.

The whole wheat bread in my refrigerator has these ingredients: whole wheat flour, water, brown sugar, wheat gluten, yeast, contains 2% or less of each of the following: salt, soybean oil, cultured wheat flour, dough conditioners, vinegar, monocalcium phosphate, and soy lecithin. Dough conditioners contain one or more of the following: sodium stearoyl lactylate, calcium stearoyl lactylate, mono and diglycerides, calcium peroxide, calcium iodate, datem, enzymes, and ascorbic acid. That lets the baker switch ingredients depending on price or supply without printing new labels when the dough conditioner changes a little. Some bakers replace the dough conditioner emulsifiers listed above with enzymes because those sound better to consumers even if current ingredients are all known to safe and helpful.

The 12-grain bread had those same ingredients plus 14 more grain products: flax seeds, rye meal, rolled oatmeal, barley flakes, triticale flour, sunflower seeds, hulled millet, Khorasan wheat flour, whole milled yellow corn, whole rye flour, brown rice flour, buckwheat flour, toasted amaranth flour, whole spelt flour (wheat). It also included canola oil and raisin juice concentrate.

The rule about fewer ingredients is not useful. I always prefer buying foods with several vitamins and minerals mixed in so I do not need to take them separately. Along with durum semolina wheat, my enriched spaghetti includes niacin, ferrous sulfate, thiamin mononitrate, riboflavin, and folic acid as the only added ingredients. Some consumers may not realize that those are just vitamins and minerals that we all need. The 12-grain bread I bought was tastier, but taste does not count in my diet. This week I am back to fewer ingredients and just wheat not by choice, but by slightly lower cost. But man cannot live by bread alone (Matthew 4:4).

Processed meats

One slice of bologna and one hot dog have been in my daily diet since the early 1980s when I moved out of the college dormitory. Bologna has these ingredients listed: mechanically separated chicken, water, corn syrup, modified food starch, pork, contains 2% or less of: potassium lactate, salt, dextrose, sodium phosphates, sodium diacetate, beef, garlic powder, sodium erythorbate, sodium nitrite, spice extractives including onion, and sodium lactate. Hotdogs have these ingredients listed: mechanically separated chicken, pork, water, beef, salt, corn syrup solids, modified corn starch, sodium phosphate, paprika, onion powder, garlic powder, sugar, sodium erythorbate, potassium acetate and diacetate, paprika extract, sodium nitrite, sodium bicarbonate, and propylene glycol.

Beef and pork always require mechanical separation using an electric saw to split the carcass into its left and right halves. Chickens have smaller muscles and bones, so using machines to separate the bones is much more affordable than hiring people to do that repetitive work by hand. Often, the most expensive cuts of meat are sold separately, and the smaller pieces are combined into nuggets, hot dogs, or bologna. If you are rich, you can afford the best cuts of meat. If you are poor, you may still be able to afford the leftover parts that I eat. Nearly 100% of the foods that I buy get eaten, not wasted, because they are scientifically designed not to spoil quickly.

Sodium nitrite is an antioxidant that prevents oxidation and prevents food poisoning (botulism). The following paragraphs are based on a complete scientific review of 84 articles from Shakil et al (2022). They stated: “Regular nitric oxide and nitrite production may help to prevent cardiovascular diseases like hypertension, atherosclerosis, and stroke… An acceptable daily intake (ADI) of 0.07 mg nitrite per kg of body weight was set by… the World Health Organization (WHO)… Usually, 10–15 ppm of residual nitrite is recommended… No evidence has been found to support the connection between cancer risk and processed meats consumption. Only high exposure to nitrites from various sources has been attributed to the elevated risk of health problems”. Cooking hotdogs >130 degrees C can cause harmful nitrosamines, but my hotdogs only get boiled <100 degrees, not grilled, and seem very safe.

Sodium phosphate, sodium erythorbate, potassium acetate and diacetate, sodium bicarbonate, and propylene glycol are all listed as common, safe ingredients by FDA.  “Lactate, sorbate, acetate, and benzoate are some important organic acids that have been widely used as food additives for many years. The rationale for employing organic acids is that they have the potential to lower pH to a level that prevents bacteria from proliferating… The most important impact of sodium lactate in meats is its capability to extend the shelf life... by 1 to 2 weeks or up to 3 or 4 times longer when refrigerated… Sorbate, propionate, and benzoate are commonly recorded as ‘safe additives’ and… prevent the growth of mold in numerous foods.”

         “No single alternative that provides the multi-functions of nitrite in meat products has yet been found. The employment of ‘hurdle technology’ in meat curing is one proposed solution to this issue where low amounts of nitrite are mixed with other ingredients.” So, to keep cured meat from spoiling, processors could add more ingredients, not fewer. “Nitrate is abundant in leafy green vegetables. Vegetables such as celery, lettuce, cress, spinach, rucola, etc., have been found to contain more than 2500 mg nitrate/kg. As nitrate can be reduced to nitrite by several microorganisms, these vegetables can be utilized as a partial or whole alternative to chemical nitrite in meat curing.” If you eat vegetables, your stomach may convert the nitrate into nitrite anyway, but without the benefit of reducing spoiling or extending shelf life.

“Treatment with high pressure (100–800 MPa) is used uniformly to meat products at moderate temperature (less than 45 °C) as an anti-microbial process with the purpose of extending the shelf life… The cell membrane of microorganisms is most vulnerable to pressure damage.” This pressure post-processing is now being used for many meat products that previously were difficult to store. Fewer additives may be needed when pressure treatment is used, leading to even fewer food recalls.

Food recalls for UPF have been less often than for fresh products. Cucumbers, onions in hamburgers, liverwurst, and chocolate bars with mushrooms each had major recalls in 2024. Very few people die directly from contaminated foods, but a few thousand of the 300 million Americans may get sick each year. One source listed the 19 biggest single recalls by food volume being peanuts, ice cream, peanut butter, ground turkey, chicken, chicken and turkey, frozen hamburgers, pot pies, cookie dough, frozen chicken nuggets, cereal, eggs, salad, salad, humus, flour, cantaloupes, frozen vegetables, and pasta salad. Large recalls of UPF are rare.

Joey Chestnut has won many hotdog eating contests by eating about 70 hotdogs and white bread buns in 12 minutes without getting sick. I would not recommend eating so many, but he did for about 20 years including this year and still seems healthy, so processed meats for sure are not poison. Even very large doses can be ok.

Cereals and prepared dinners

The cereals that I buy have very simple ingredient lists except that the shredded wheat includes tocopherols (vitamin E) to maintain freshness and the oat circles have calcium carbonate for thickening and trisodium phosphate to stabilize the pH or to help the ingredients blend. The 6 or 7 added vitamins and minerals added to each cereal are listed separately after the ingredients which speeds viewing at the grocery store. Cereal in a box should not qualify as UPF or poison.

The macaroni and cheese package lists vitamins and minerals twice: once in the enriched macaroni ingredients and once in the enriched wheat flour added. The cheese seasoning package has 13 ingredients: dairy solids, whey, salt, modified corn starch, natural flavors, contains 2% or less of: annatto extract added for color, soybean oil to reduce dusting, cheddar cheese powder made of pasteurized milk, cheese culture, salt, enzymes, sodium phosphate, and silicon dioxin to reduce caking. The added explanations help show that extra ingredients help the processing and improve the final result. This prepared dinner would surely be called UPF, but all of its ingredients are safe, much cheaper, and will keep much longer than including fresh cheese.

My pasta sauce has ingredients: tomato paste, water, diced tomatoes, tomato juice, citric acid, calcium chloride, sugar, contains 2% or less of beef, beef stock, soybean oil, salt, garlic, onion powder, yeast extract, parsley flakes, and spices. Again, citric acid and calcium chloride are common food ingredients with no known harm when added to preserve or change the firmness of foods. This pasta sauce might be considered UPF but is mainly just 1 preserved vegetable with flavors added. I do not plan to grow and process and can my own tomatoes like my family did when I was 12. Those were kind of plain and would not have sold well. I may stop buying pasta sauce because its calories are the most expensive food I buy.

Milk and ice cream

The whole milk that I buy has 2 ingredients: milk and vitamin D. Processors first test the milk from every farm every day to make sure it contains no antibiotics and they pay a premium for healthier milk as measured by somatic cell counts. Processing plants then remove a little of the butterfat since cows now make milk averaging about 4.7% fat but the standard is 3.5%. Processors then homogenize the milk to keep the cream dispersed instead of always rising to the top and then pasteurize it, raising the temperature very briefly, and then refrigerate the milk again.

Pasteurization kills germs that could make the milk spoil or make you ill but that is way too much processing for RFK, Jr who also promotes drinking unprocessed, raw milk. Research at the Centers for Disease Control and FDA “shows that people are 800 times more likely to become infected drinking raw milk rather than pasteurized milk.” The Secretary of Health does not mind if you or he gets sick. In the 1960s and 1970s, my family pasteurized the milk we drank from our own cows but did not homogenize it. Our family of 8 often kept 2 gallons in our refrigerator and let the cream rise to the top. Then we dipped the cream from one gallon into the other so some of us (mostly the girls) could choose skim milk, and some (mostly the boys) could choose 7% butterfat milk, or we would make ice cream.

         The ice cream ingredients are skim milk, cream, sugar, corn syrup, pecan pieces roasted in cottonseed oil, butter, and salt, whey, contains 1% or less of natural flavors, locust bean gum, guar gum, carrageenan, annatto (color), and caramel (color). All of those are normal, safe ingredients. Ice cream is almost as affordable per calorie as whole milk simply because of its nutrient density. Whole milk includes about 85% water and thus has more cost to transport from the cow to me, analogous to drinking orange juice from concentrate vs. hauling the orange juice or oranges to you.

Is ice cream an ultra-processed food? Does UPF mean anything useful? The whole idea sounds useless to me. Too much or too little processing of cow feed does make a difference. Fiber length and not just fiber quantity affects rumination and how often cows will chew their cud, which help their digestion. My parents sometimes told us kids to slow down and chew our food, but our cooked food requires much less chewing than raw hay does to get all the nutrients. Cows ultra-process their feed by chewing it 8 or more hours per day. Human diets should have some fiber, some protein, vitamins, and minerals, and each food package reports how much you get.

Any number of safe ingredients can be mixed and still be safe, unless they chemically interact. Some nutritionists complain that UPF are so tasty that they are addictive, but that seems separate from any issue about processing. That is like blaming Colonel Sanders that his secret blend of 14 herbs and spices is too tasty. Shame on him. I could buy cooked chicken with or without the spices if it was cheaper than hot dogs and bologna, but those are both very easy to prepare at home and keep longer.

RFK, Jr.

Robert F. Kennedy, Jr. showed in 2014 that he wants totally unprocessed food even if he does not eat it. He found a road-killed bear, put it in the trunk of his car, went to a fancy dinner, decided not to butcher the bear, and dumped it in New York City’s Central Park and wasted other people’s time in trying to solve the mystery. He has no direct training in health and was a long-time illegal drug user. In 2010, doctors found a tapeworm in his brain, which is a rare condition in the U.S., probably because he ate uncooked meat or roadkill. RFK, Jr has helped improve laws and win court cases to protect the environment and prevent pollution, but his conspiracy theories such as UPF seem more like a wild goose chase at best, or a dead bear hunt at worst.

In 2024, RFK, Jr. ran as a Democratic candidate for U.S. president, then as an independent and asked both Kamala Harris and Donald Trump for a high federal job in exchange for endorsing either of them. Getting his 1% or 2% of the votes could have changed the election result. Previously he had called Trump a "terrible human being", a "discredit to democracy", and "probably a sociopath" but then endorsed Trump to receive a job that he was not qualified for. Many of RFK, Jr’s own family agree that he is now destroying the U.S. government’s health system while he also helps destroy the environment by ignoring global warming and climate science. A few people can make a living just from their name, but in the process, RFK, Jr. is damaging the good image his father had.

Conclusions

I was addicted to 12-grain bread and had a 1-loaf-per-week habit this past year. But after recalculating its cost per gram of fiber and cost per calorie, I returned to 1-grain whole wheat bread this week. I miss the taste of ultra-processed 12-grain bread but feel better now that I only support the wheat farmers and not those growers of less efficient grains. Some modern food has so many tasty ingredients that you can eat too much. Whether 12-grain or 1-grain, I always limit myself to 2 slices of bread, 1 slice of bologna, 1 cooked hotdog, and 1 serving of ice cream per day.

Instead of following gut instinct or your taste buds, you can study science to understand nutrition better. Eating too many or too few calories or too much sugar or junk food can cause poor health. Advanced science has made processed foods very safe, affordable, nutritious, and convenient. Food processing helps feed the world and may be the greatest thing since sliced bread.

 

Return to Human Nutrition for the Hungry 

 

References

What Are Ultra-Processed Foods?

RFK Jr. Says Ultra-Processed Foods are 'Poison'

HHS, FDA and USDA Address the Health Risks of Ultra-Processed Foods | USDA

U.S. Food and Drug Administration. 2015. The FDA takes step to remove artificial trans fats in processed foods. U.S. Department of Health and Human Services, U.S. Food and Drug Administration, FDA News Release, June 16.

Trans Fat: What It Is and Why It’s Harmful

Trans fat regulation - Wikipedia

Trans Fat Bans Linked to Reduction in Heart Attack and Stroke - 2017

Trans Fat Nearly Eliminated From All U.S. Food - NYC Food Policy Center

Replacing Emulsifiers With Enzymes for Clean Label, Cost‑Effective Dough Improvement

Mechanically Separated Poultry – American Meat Association

What Is Mechanically Separated Chicken? - Chef's Resource

Nitrites in Cured Meats, Health Risk Issues, Alternatives to Nitrites: A Review - PMC

HPP for Cooked Meats: Revolutionizing Food Quality and Safety - Hiperbaric

Joey Chestnut - Wikipedia

RFK Jr. isn't making raw milk advocates happy | Food Safety News

Food Recalls in 2024: Revealing the Statistics - FSNS

RFK Jr. confesses he left a dead bear in Central Park 10 years ago : NPR

Robert F. Kennedy Jr. - Wikipedia

Fellow Kennedys call on RFK Jr. to resign as health secretary - POLITICO